Sykell's Reusable Plastic Packaging Revolutionizes Pre-Packaged Food Industry

A game-changer for food packaging: Sykell's reusable containers could end single-use plastic waste. See how 6,000 vending machines make it work.

, and Administrator

2026 February 11 . 7:09 PM

1 min read

The image shows a green recycling bin filled with a variety of vegetables and fruits. The bin is... — The image shows a green recycling bin filled with a variety of vegetables and fruits. The bin is overflowing with a colorful array of vegetables, including carrots, peppers, onions, and tomatoes. The vegetables are neatly arranged in the bin, and the fruits are scattered around the edges.

Sykell's Reusable Plastic Packaging Revolutionizes Pre-Packaged Food Industry

Sykell has launched the Einfach Mehrweg Prefill system, the world's first reusable plastic packaging for pre-packaged foods. The containers are now available in 500 ml and 1500 ml sizes, designed to replace single-use plastic packaging across multiple product lines.

The new system covers five food categories: salads, chilled or heatable meals, snacks, dairy products, and plant-based alternatives. Each container uses Ultrahigh Barrier and Re-Sealable technologies to keep food fresh. Customers can return them to over 6,000 reverse vending machines across Germany.

Sykell's Prefill system also integrates with its Circular ERP platform, helping businesses track and manage reusable plastic packaging. The company claims the design helps food manufacturers meet—and exceed—the EU's Packaging and Packaging Waste Regulation.

Beyond Germany, Sykell plans to collaborate with reuse operators in countries without deposit return schemes. The solution will be presented at Biofach in Nuremberg from February 10th to 13th, 2026.

Meanwhile, major brands like Unilever, Procter & Gamble, and L'Oréal have joined a separate reuse initiative led by Reposit and the Plastic Waste Coalition. This city-scale project focuses on reducing plastic waste through reusable packaging.

The Einfach Mehrweg Prefill system is now operational for takeaway containers, offering a reusable alternative to single-use plastic packaging. With compatibility across multiple food types and a growing return network, the solution aims to cut waste while meeting regulatory demands. Sykell's expansion plans suggest further adoption in markets without existing deposit infrastructure.